Friday, October 30, 2009

BMW Goes Green with Cameron Centrifugal Compressors



BMW, the German automobile giant known for sleek, stylish and advanced engineered automobiles, has taken an innovative approach to “going green.”

A BMW manufacturing plant, located in Spartanburg, South Carolina, recently purchased two Cameron Turbo-Gas 2040™ centrifugal compressors as part of their Landfill Gas-to-Energy project. The TG-2040 is a high-pressure centrifugal compressor Cameron designed specifically for landfill gas management.

With over 30,000 worldwide, landfills are one of the largest sources of methane emissions to the atmosphere. Compounding the issue, methane has 21 times the global warming potential of CO2. In response, Cameron, along with innovative companies like BMW, is developing technologies to capture landfill gas and convert it into clean, cost-effective, usable energy.

Cameron’s TG-2040 compressors will be used to pressurize the methane gas which is transported by a 9.5 mile pipeline from the nearby Palmetto landfill to the Spartanburg BMW facility. The harvested methane gas will be utilized as fuel to power the gas turbines at the BMW facility which are the facility’s primary energy source.

The environmental benefits of this project are noteworthy. In addition to recovering the energy equivalent to the amount it takes to heat 10,000 homes, this project also reduces carbon dioxide emissions equivalent to removing over 60,000 automobiles from U.S. roadways each year.

For more information, please visit our website at:
www.c-a-m.com/cs

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http://twitter.com/CameronCS

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Cameron's Compression Systems Group on Wikipedia:
http://en.wikipedia.org/wiki/Compression_Systems

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Wednesday, October 28, 2009

Cameron Joins the Social Media Revolution


Cameron's Compression Systems group has decided to dive head first into a variety of social media outlets and websites. This effort is geared towards our customers and potential customers in the Oil, Natural Gas, Energy, and Industrial industries that we serve. Cameron's Compression Systems group is constantly developing, improving and enhancing our new reciprocating and centrifugal compressors and aftermarket product and service offering, and we want to keep you informed of those happenings. With the increased popularity of social media websites, we feel that it is time that we offer a variety of outlets to our customers to access information regarding our company. Blogs will be provided via Blogger on a weekly basis. You can also find a great deal of information on a variety of different websites, they are as follows:

http://www.youtube.com/user/CameronCSGroup


http://www.facebook.com/home.php#/pages/Camerons-Compression-Systems-Group/159270207592

http://twitter.com/CameronCS


http://www.linkedin.com/groups?gid=2368342&trk=hb side g


http://en.wikipedia.org/wiki/Compression_Systems


http://www.google.com/profiles/CameronCSGroup



For more information, visit our website at: www.c-a-m.com/cs

Turbo-Air 20000



The most advanced package available

Easy, low cost installation and operation. The TA20000™ was designed as a result of our Renaissance project to create a more standardized and efficient compressor with a shorter delivery time and lower cost. Many features from the Turbo Air line of compressors are incorporated into this higher capacity compressor. A complete design from the ground up with input from actual end-users ensures that this product will be efficient and easy to maintain.

The TA20000 is designed to be a four stage air compressor which is also capable of combined service with booster applications with a total of up to six stages. The flow for main air is 16,000 ICFM (20,000IM³HR) to 23,000 ICFM (34,1500IM³HR) in a four stage configuration with a discharge pressure of up to 375 psig. Booster Pressure can go as high as 1100 psig with mass flow up to 50% of the Main Air flow.

This product is designed for global markets to accommodate all codes, materials, and electrical power. This is the latest Renaissance product incorporating the latest in centrifugal compressor technology.

Features include all the standard design features of the Turbo Air and MSG lines of Cameron's Compression Systems plus the following:
  • Gearbox designed for lower mechanical loses.
  • Improved Aerodynamics related to Scroll, Impeller and Diffuser design.
  • Improved packaging.
  • Greater pressure making capability.
  • All units are of a high efficiency design and include maximum turndown.
For more information, please visit our website at:
www.c-a-m.com/cs

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Cameron's Compression Systems Group on Wikipedia:
http://en.wikipedia.org/wiki/Compression_Systems

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Tuesday, October 27, 2009

The History of Cameron's Compression Systems Group



Reciprocating Products History (1833 – 2001)

Compression Systems' reciprocating products business has an extensive and fascinating history dating back to 1833. At this time in American History, the Industrial Revolution was just coming to an end when two entrepreneurs, Charles and Elias Cooper, established a foundry in the city of Mt Vernon, Ohio. This foundry, named Cooper, became the licensed producer of Corliss Steam engines throughout the mid and late 1800’s. Stemming from the success of the Corliss Steam engine, the company ventured into the production of natural gas internal combustion engines in 1900. Twenty-nine years later, this venture led to the merger of Cooper and the Bessemer Gas Engine Company of Grove City, PA which would ultimately result in the development of the legendary Cooper-Bessemer engine.

In effort to further diversify the company’s product portfolio, Cooper purchased three compressor companies between 1960 and 1976: Ajax Engine Company, Pennsylvania Process Compressor, and White Superior. Three additional aftermarket acquisitions were made during the 1987 – 2001 time period and included the Enterprise Power Engine aftermarket business, Nickles Industrial Manufacturing and the Elliot Turbocharger Group (TSI).

Centrifugal Products History (1955 - 2001)

In 1955, Joy Manufacturing Co. consisted of only four engineers. Their office, located above a hardware store in Western New York, was the scene where they drafted designs of various types of turbo-machinery. In short time, the company purchased land in Cheektowaga, NY which became the site of their Research and Development facility. From 1955-1960, the four engineers designed, developed and experimented with gas turbines, steam turbines, axial flow compressors, in-line centrifugal compressors and integral gear centrifugal compressors.

After five years of experimentation, Joy Manufacturing Co. narrowed its focus on the design and manufacturing of an integral gear centrifugal compressor, and the MSG (multi-staged gear) models were introduced to the market. These models were primarily sold for plant air applications. Throughout the 1970’s, the company experienced a significant amount of growth domestically. During this time, Joy Manufacturing discovered a market niche and began to engineer custom compressors for refinery applications and the air separation industry.

The 1980’s signaled rapid changes and new development for Joy Manufacturing. These changes included the development and introduction of a low cost plant air compressor, the utilization of computer-based design software and a substantial manufacturing facility expansion.

In 1987, Joy Manufacturing Co. was acquired by Cooper Industries, and the Cooper Turbo-Compressor division was formed. This acquisition marked the end of the JOY name and kicked off an era of extensive new product development. As a result of substantial investments, new manufacturing tools were purchased, test facilities were enhanced, and computer equipment was upgraded. These improvements gave way to the creation of the TurboAir 2000 plant air compressor and new high-performance MSG compressors for the air separation industry.

Compression Systems (2001 - Present)

Through the period of the 1970's to 2001, the abovementioned companies were all divisions within either Cooper Energy Services or Cooper Turbocompressor. In 2001, Cooper Energy Services and Cooper Turbocompressor joined together to form Cooper Compression, which was later named Compression Systems in 2005.

Today, Cameron's Compression Systems division is headquartered in a 308,000 sq. ft. super facility at the Port Northwest industrial business park in Houston, TX. This facility houses Superior compressor manufacturing, TA-2020 centrifugal air compressor assembly, compressor repair centers and machine shops, a 100,000 square foot warehouse and distribution center, and nearly 100,000 square feet of office space that includes a comprehensive customer support call center. Our centrifugal compressor factory is still located in Buffalo, NY. In addition to these two major facilities, we also have a host of other service and manufacturing facilities which are located strategically throughout the world.

For more information, please visit our website at:
www.c-a-m.com/cs

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http://www.youtube.com/user/CameronCSGroup

Cameron's Compression Systems Group on Wikipedia:
http://en.wikipedia.org/wiki/Compression_Systems

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Monday, October 19, 2009

Cameron Centrifugal Compressors Achieve ISO Class Zero Certification



Cameron is pleased to announce the successful completion of the ISO 8573-1 CLASS 0 certification to its Turbo-Air® centrifugal compressor product line. While Turbo-Air compressors have been engineered to produce oil-free air for over 50 years, this certification officially acknowledges the ability of our compressors to produce 100% certified oil-free air.
For certain applications, such as PET bottle blowing, food packaging, air separation, pharmaceutical development and chemial manufacturing, even trace amounts of oil contamination can ruin production. Poor air quality can cause production downtime and may impact not only cost, but also reputation. Cameron customers can rest in the knowledge that use of the Turbo-Air compressor series eliminates the risk of oil contamination by virtue of the design itself.

The most thorough testing methods, conducted in a controlled environment to meet the strictest ISO and TUV standards, were utilized for the ISO 8573-1 Class 0 certification. Under these test conditions, no traces of oil could be detected and the compressed air was categorized ‘Class 0’ in terms of oil content.

For more information, please visit our website at:
www.c-a-m.com/cs

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Cameron's Compression Systems Group on Wikipedia:
http://en.wikipedia.org/wiki/Compression_Systems

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Cameron Receives Enabling Green Excellence Award



Cameron’s Centrifugal Compression division is proud to announce the awarding of the Frost & Sullivan Green Excellence award. Frost & Sullivan is a research program that recognizes companies in a variety of regional and global markets for demonstrating outstanding achievement and superior performance in areas such as leadership, technological innovation, customer service, and strategic product development. Industry analysts compare market participants and measure performance through in-depth interviews, analysis, and extensive secondary research in order to identify best practices in the industry.

The Frost & Sullivan Enabling Green Excellence Through Customer Value of the Year Award in the centrifugal air compressors industry is presented to a company that has demonstrated a concerted initiative towards envisioning and implementing a strategic framework for institutions, communities and nations at a global level to adopt sustainable and environmentally conscious practices. Frost & Sullivan's team of analysts track companies across all industries, and assess their individual green initiatives. Award recipients are selected only after vigorous research is performed.

This Award signifies the company's urge to establish a conscientious momentum among policy makers, organizations and advocates of green awareness worldwide to arrive at result-oriented environmental management objectives, documented systems and implementation guidelines to reduce ecological footprint in the habitat.

Frost & Sullivan, the Growth Partnership Company, honored recipients on September 17, 2009, at its Growth Excellence Awards Banquet, held in Scottsdale, Arizona.

For more information, please visit our website at:
www.c-a-m.com/cs

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Cameron's Compression Systems Group on Wikipedia:
http://en.wikipedia.org/wiki/Compression_Systems

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Reignite: A Cameron-Hoerbiger Solution



Reignite your engine with the latest in technology from two of the industry leaders in engine and compressor modernization programs

Cameron’s Compression Systems group (Cameron) and Hoerbiger Engineering Services have teamed up to offer comprehensive engine and compressor modernization upgrades under the moniker Reignite. While the two companies have previously worked together on several successful upgrade projects, the initiative was recently made official with a formal agreement. The agreement allows Cameron and Hoerbiger to freely share resources and technology required to meet current and future emissions standards, as well as to upgrade engines and compressors for optimum combustion stability, fuel economy and reliability.

Why Choose Reignite?
Comprehensive Solution: No other single source can match our combined product and service offering

Flexibility: Our team of engineers and project managers will work with you to find a solution for your unique needs regardless of manufacture

Accountability: We guarantee performance and stand behind our work

Experience: Together and independently, reignite has completed over 450 upgrade projects

Why are we partners?
Hoerbiger and Cameron have the ideal combination of products and services to upgrade your engine to the emission and performance level you need.

Replace vs. Retrofit?
Cost: The cost to retrofit a large bore engine is on average 81% less that the cost to replace the equivalent horsepower

Efficiency and Flexibility: Large bore integrals are more efficient over a larger operating range than high speed separables and gas turbines

Reliability: Weather you are upgrading an engine to reduce emissions or to increase horsepower, the result is a balanced engine with optimal combustion stability that leads to increased reliability



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Friday, October 16, 2009

Rotor Exchange Program

At Cameron, we recognize that you depend on our compressors to keep your plant processes operating.
We understand that rotor failure in centrifugal compressors can lead to extended downtime which means lost productivity and, ultimately, lost revenue for our customers.
While Cameron can repair rotors quickly, your machine will generally stay offline during the entire 4-8 week repair process. The Rotor Exchange program was designed to provide our customers with a quicker and inexpensive alternative to repair. We carry new rotors in stock, and they can be delivered in a matter of days. See below for details...

How does the program work?

  • Contact your local sales office or account manager.
  • Place order for new rotor via the rotor exchange program.
  • Replace existing rotor with the new rotor.
  • Return core to CCS within 60 days of purchase order.
  • Cameron will inspect core and issue an account credit for 30% of the new rotor's list price.
Are rotors available for all models and what is the lead time?
Our rotor exchange program applies to all Turbo-Air and C8 models manufactured by Cameron. In addition, our standard lead time for rotors is 4 weeks but can be expedited on a case by case basis.

  • TA-18
  • TA-28
  • TA-38
  • TA-48
  • TA-2000
  • TA-2020
  • TA-3000
  • TA-6000
  • TA-9000
Quality Commitment
From start to finish, from the factory to the field, in every area, for every employee, quality is the rule. Our objective is to exceed your expectations. To guarantee performance to both customer and manufacturer specifications, every rotor is fully tested for aerodynamic and mechanical performance by highly skilled technicians before it leaves our factory.


Warranty
As the original equipment manufacturer of your Joy®, Cooper Turbocompressor®, Cooper Compression and Cameron centrifugal compressors, we are the natural choice for all your parts and service needs. To express our commitment to quality our replacement parts are backed by a 6-month replacement warranty.


For more information, please visit our website at:
www.c-a-m.com/cs

Follow us on Twitter at:
http://twitter.com/CameronCS

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http://www.linkedin.com/groups?gid=2368342&trk=hb side g

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Check us out on YouTube at:
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Cameron's Compression Systems Group on Wikipedia:
http://en.wikipedia.org/wiki/Compression_Systems

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10 Ways to Increase Efficiency and Minimize Costs

10 WAYS TO SAVE

New Centrifugal Compressors
Turbo-Air and MSG Compressors are the most efficient oil-free compressors at full load, part load, and no load. Compared to other machines of similar capacity, the Turbo-Air and MSG Compressors have the best KW-to-flow ratio for ultimate power savings.

Air Audits
The experts at Cameron conduct a comprehensive audit of your compressed air system to identify potential problems and help you optimize overall performance. Our customers have recognized energy savings over 30%!

Maintenance Services
Maintaining a healthy air end by performing regular maintenance keeps your compressor operating at peak performance and leads directly to energy savings. Services offered include:


  • Contract Maintenance: Custom-tailored agreements that can range from basic maintenance to risk-assumptive total maintenance and facility operation.
  • ConciergeTM Services: Cameron provides all routine maintenance and check ups.
Aerodynamic Modifications

As plant processes change, so do compressed air requirements. Cameron offers a variety of aerodynamic modifications that will adjust your existing compressor's performance to meet current compressed air demand requirements, resulting in maximum operating efficiency.
  • Re-Aero: Compressors can be re-rated to meet higher or lower pressure and flow.
  • TA 38/48 Enhancement: We can replace a TA 38/48 air-end with a new TA-6000 air-end which will provide greater range in flow and rise to surge.
  • 5-Axis Milled Impellers: Can provide 2 - 5% gain in efficiency.
Inlet Guide Vanes
Our innovative inlet guide vanes replace conventional inlet butterfly valves for substantial energy savings. IGV's impart a whirling motion to inlet air flow int he same rotational direction as the first stage impeller. As a result, less horsepower is required to deliver rated air flow and pressure. Payback on the purchase of an IGV can occur in as little as six months.

MAESTRO Controls
Maestro panels are state-of-the-art control systems designed to operate your compressors at peak performance with minimum energy consumption. Control systems are offered in both PLC and Microprocessor based packages...the choice is yours. MaestroTM panels are standard on all Cameron plant-air compressors and are available as an aftermarket upgrade on all brands of centrifugal compressor products.

ReliaDrain Condensate Drains
The ideal solution for draining condensate from your compressed air system with zero air loss.

Why Zero air loss is important. A typical TA2000 compressor with a third stage 1/2-inch timer-operated drain valve, operating at 125 psig opening every eight minutes for twenty two seconds, will vent over 3.9 million cubic feet of compressed air per year after draining condensate. At $0.05/kWh, that is nearly $1,440 wasted annually from one single drain valve.

Turbo-Dri Compressed Air Dryers
The most energy efficient dryers regardless of demand conditions in the industry, the Turbo-Dri series will provide you with lower operating costs and higher reliability. Turbo-Dri air dryers feature premium air quality, durability, serviceability and a simplistic design all in one package.

TurboBlend Lubricants
Oil contaminants, even if microscopic, act as sandpaper on your gearing and bearings. Lubrication oil plays a critical role in compressor performance and longevity of parts. Comeron offers two of the best compressors lubricants in the market.

Premium Inlet Air Filters
Inlet air filters are very important and often overlooked components on air compressors. Poor quality filters create substantial pressure drop, which causes the compressor to work harder than necessary. In fact, every 2 PSI in pressure drop equals 1% of energy. Cameron supplied filters offer the lowest pressure drop in the industry.


For more information, please visit our website at:
www.c-a-m.com/cs

Follow us on Twitter at:
http://twitter.com/CameronCS

Join our group on LinkedIn at:
http://www.linkedin.com/groups?gid=2368342&trk=hb side g

Join us on Facebook at:
http://www.facebook.com/home.php#/pages/Camerons-Compression-Systems-Group/159270207592

Check us out on YouTube at:
http://www.youtube.com/user/CameronCSGroup

Cameron's Compression Systems Group on Wikipedia:
http://en.wikipedia.org/wiki/Compression_Systems

Check out our Google Homepage at:
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Air Audit Services

We cover everything to help you reduce operating costs, enhance efficiency, and save money.


Air Audit Services from Cameron’s Compression Systems is designed to assist you in optimizing your compressed air process, from the compressor itself right to the point of delivery.


It’s simple: if your system is not operating at peak performance, you’re wasting energy, which means you’re losing money. Our expert air auditors analyze your complete compressed air system and determine ways to save you money. We address situations, both inside and outside the compressor room, that are having an impact on the efficiency of your compressed air supply.


As part of one of the most experienced air compressor OEM’s. in the world, our technicians have the training, knowledge and resources to meet your requirements.


An air audit is key to successful compressed air management, so you can effectively:
  • Calculate and reduce system operating costs
  • Diagnose and address production and pressure control problems
  • Improve equipment specification and system design/modification
  • Identify and repair costly compressed air leaks
  • Improve air quality
  • Increase productivity by reducing unscheduled downtime
Walk-through Evaluation (Level 1)
A walk-through evaluation is an overview of a plant’s compressed air system by identifying the types, needs, and appropriateness of end uses, pressures and air quality requirements.

  • The distribution system is analyzed for any apparent problems of size, pressure drops, storage, leaks, and drains.
  • The supply side is analyzed for types of compressors, and the types, suitability and settings of capacity controls.
  • A simple block diagram of the system is drawn.
  • Maintenance procedures and training are also analyzed.
  • Written report of findings and proposed solutions is submitted.
  • Solution and product neutrality will be maintained with any recommendations.

System Assessment (Level 2)
A system assessment is a more detailed evaluation of the plant compressed air system.

  • In addition to identifying the items and problems of the walk-through evaluation, readings are taken at appropriate locations to identify the dynamics of the system.
  • A block diagram of the system is drawn, as well as a pressure profile and demand profile, to help identify potential problems and how they could be resolved.
  • Again, maintenance procedures and training are reviewed.
  • A written report of findings and recommendations is submitted.
  • Solution and product neutrality will be maintained with any recommendations. .

System Audit (Level 3)
A system audit is similar to a system assessment but is in more depth and detailed.

  • Realtime Data Logging of supply side equipment and the production process demand is conducted for a more in-depth analysis.
  • Maintenance procedures and training are reviewed.
  • The objective is a proper alignment of the supply side and the demand side for optimum efficiency, energy savings, and reliability. A baseline is established, against which the results of any proposed changes are measured.
  • A comprehensive written report of all findings, recommendations, and results.
  • Solution and product neutrality will be maintained with any recommendations.

Air Audits for any air compression system
Even if you operate equipment that is not made by Compression Systems, you can take advantage of our expertise in compressed air system audits.

We Meet the Standards of the Compressed Air Challenge
The Compressed Air Challenge is a collaboration of industrial users; manufacturers, distributors and their associations; consultants; state research and development agencies; energy efficiency organizations; and utilities. This group has one purpose in mind — helping you enjoy the benefits of improved performance of your compressed air system. With expert technicians and more than 50 years of experience in the manufacture of compressed air systems, Compression Systems thoroughly follows the Guidelines of the Compressed Air Challenge when performing air audits.

For more information, please visit our website at:
www.c-a-m.com/cs

Follow us on Twitter at:
http://twitter.com/CameronCS

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Join us on Facebook at:
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Check us out on YouTube at:
http://www.youtube.com/user/CameronCSGroup

Cameron's Compression Systems Group on Wikipedia:
http://en.wikipedia.org/wiki/Compression_Systems

Check out our Google Homepage at:
http://www.google.com/profiles/CameronCSGroup

Centrifugal Compressor Parts and Service

Rely on Cameron for ALL your parts and service needs.
As the original equipment manufacturer of your Cameron, Joy®, and Cooper Compression centrifugal air compressors, Cameron’s Compression Systems is the natural choice for all your OEM parts and service needs. But did you know we can also provide complete parts and expert service for other centrifugal compressor manufacturers... any make, any model, anywhere you are located, you can take advantage of our expertise.


Centrifugal Parts
Compression Systems offers the same high quality and up-to-date technology as those in your current compressors. We have built a comprehensive world-wide network of experienced service representatives who can respond to your needs quickly and easily. We are passionate about customer service and will work hard to get the right part as quick as possible. Our dedicated staff of engineers and sales people will process your parts orders quickly, accurately, and efficiently. You can rely on Compression Systems for all your parts needs.

Centrifugal Service

Compression Systems has attracted some of the most experienced and talented air compressor technicians in the industry, and they are located throughout our worldwide service centers. They not only know our OEM compressors, they also have a wide range of experience with other manufacturers such as Ingersoll-Rand, Elliott, Clark Isopac, and Atlas Copco. Our dedicated technicians know the equipment and have the capability and experience to handle overhauls at a competitive price. We can also provide complete parts and experienced service technicians to help you increase efficiency and save money on air audits, periodic maintenance programs, and comprehensive service programs for your entire plant.

Service around the globe

With a worldwide network of service technicians and service centers in North America, Europe, Latin America, and Asia, Compression Systems can meet your needs virtually anywhere around the globe. That means a fast response to your service and parts requirements to minimize downtime. Upgrades and enhancements for your non-OEM air compressor Compression Systems offers a variety of upgrades and enhancements for your air compressors that can help you increase efficiency and save energy. These include the most advanced control systems for air compressor systems on the market, the Maestro™ Suite of programmable controls.

For more information, please visit our website at:
www.c-a-m.com/cs

Follow us on Twitter at:
http://twitter.com/CameronCS

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Check us out on YouTube at:
http://www.youtube.com/user/CameronCSGroup

Cameron's Compression Systems Group on Wikipedia:
http://en.wikipedia.org/wiki/Compression_Systems

Check out our Google Homepage at:
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Thursday, October 15, 2009

CCVM Vibration Monitor


Overview:
The CCVM-16 Compressor Monitoring System from Cameron gives you a complete, cost-effective monitoring package for your critical integrally geared centrifugal compressors. Virtually everything you need is included, which means less time planning for and installing the system, and more time available for you to manage your business.
What problems will the CCVM-16 detect?
  • Motor vibration due to misalignment or unbalance
  • Structural instabilities
  • Excessive bull gear vibration
  • Excessive compressor pinion vibration
  • Pinion/bull gear teeth damage
What outputs will the CCVM-16 provide?
  • Machinery condition data to a PLC/DCS
  • Alert, Danger, OK indication
  • Relay outputs
  • Buffered output via front panel
  • CompactFlashTM Memory of condition data
The CCVM-16 is offered in configurations of 4, 8, or 12 channels to monitor vibration, thrust, and temperature. The unit accepts inputs from most new or existing sensors including accelerometers, velocity sensors, and eddy-current proximity probes, RTDs and thermocouples. Each channel can be configured to display vibration expressed as acceleration, velocity, or displacement, or be configured for monitoring thrust or temperature.

A bright, color LCD touchscreen provides access to programming functions such as alarm setpoints, sensor setup, and relay configuration, in addition to a unique color-coded relay mapping function. This advanced relay feature provides three individual sets of OK, Alert, and Danger relay contacts that allow the channels to be grouped together in any combination, making the CCVM-16 ideal for protecting multiple machines or alarming only on certain machine conditions. Recorder outputs (4-20mA or 1-5VDC) for each channel also are standard. The monitor is equipped with a unique CompactFlash™ memory feature that allows users to store overall vibration levels, alarm status, and bias or gap voltage, along with a time-date stamp, to a CompactFlash™ card and easily upload the data to Microsoft Excel or most predictive maintenance (PdM) software packages for trending and display.

The CCVM-16 also offers features such as a programmable start-up delay to inhibit or multiply alarm setpoints when a machine is started, and a machinery specification file accessible via the front panel of the monitor to store reference data such as compressor model numbers, serial numbers, and contact information.

By providing early indication of increased vibration levels, the CCVM-16 helps you identify common compressor problems before they cause costly catastrophic damage. Many of the most common problems can be corrected, and an unplanned outage avoided, if they are detected early.

A typical CCVM-16 system configuration for a 4-stage integrally geared compressor is depicted on the following page. A brief questionnaire is also included to allow us to configure a system specifically for your compressor. Just fill in the blanks and forward the sheet to us and we will generate a quote tailored to your needs.
While the CCVM-16 is ideally suited for monitoring integrally geared compressors the system can, of course, be designed to meet a variety of your common monitoring needs for other types of machinery. Please contact a Cameron representative for assistance in configuring a system for machinery not covered here, or for more information on our other products.
For more information, please visit our website at:
www.c-a-m.com/cs

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Inlet Guide Vaines

Inlet Guide Vanes
Variable Inlet Guide Vanes from Cameron's Compression Systems are an ingenious yet simple option that, when installed on your centrifugal compressor, can deliver energy savings of up to 9%. By replacing the standard inlet butterfly valve with a new guide vane assembly, substantial energy savings result whenever the compressor operates at less than full load or when ambient air temperature is less than design temperature (usually 95F/35C).

How does it work?
Unlike the standard butterfly valve, Inlet Guide Vanes impart a whirling motion to the inlet air flow in the same rotational direction as the first stage impeller. This reduces the work imparted by the impeller, thus less power is required to deliver rated air flow and pressure.

Low ambient temperature provides energy saving opportunity

Centrifugal compressors are designed to produce the required flow and pressure on the hottest day expected at their installed location. At lower ambient temperatures, the compressor can deliver more air at the same pressure. Since this additional air is not normally required, the compressor intake must be throttled to maintain only the capacity needed. By regulating with Inlet Guide Vanes, a substantial power saving can be realized over that possible with a butterfly throttle valve. And you’ll see that saving almost every day – every day, that is, when the temperature is below the design point.

3 Ways to Save!
Example 1. Save on cool days
Suppose a centrifugal compressor designed for operation at 95F/35C is running on a cold 30F/-1C day (refer to graph). At that temperature the compressor will produce about 20% extra flow at design pressure. If the unit is throttled back to the original design flow with the butterfly valve, the unit would require 97% of design power. But if the unit was equipped with Inlet Guide Vanes, the same condition requires only 92% of design power – a savings of 5%.


Example 2: Save when demand is lower
When plant demand is less than the full 100% design flow, the guide vanes regulate further, more pre-whirl is imparted to the air, and less horsepower is needed. If the flow requirement is 72% of design flow only 65.5 % of power is required using Inlet guide Vanes. Using a butterfly valve under the same conditions would require 72% of design horsepower. The difference represents a total net savings of 9%!

Example 3: Get more air when you need it
Inlet Guide Vanes can also allow you more air flow, when needed for the same rated power. Referring to the graph once more, the butterfly valve consumes 97% power at 100% flow. For exactly the same power, an additional 5% air flow can be obtained through the use of Inlet Guide Vanes.

How much money can you save?
Referring one last time to the graph, we saved 9% power running at 72% flow on a cold 30F/-1C day. If that compressor was a 1000 HP/746 KW unit, you could save $22,000 if you could run the compressor that way for a year.

But that’s not often likely. A much more realistic example would be if you never required less than full 100% flow, and if the average temperature for the year was 50F/10C. You would still save over $17,000 that year!

Recommended Upgrade For: Any centrifugal compressor using a butterfly valve to control flow into the first stage inlet.

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ReliaDrain



Innovative, Cost-Effective, Efficient.
Introducing the ReliaDrain electronic level controlled on-demand condensate drain. Th ideal solution for draining condensate from your compressed air system with zero air loss.



Why Zero air loss is important?
A typical TA2000 compressor with a third stage 1/2-inch timer-operated drain valve, operating at 125 psig opening every eight minutes for twenty two seconds, will vent over 3.9 million cubic feet of compressed air per year after draining condensate. At $0.05/kWh, that is nearly $1,440 wasted annually from one single drain valve.

Empty state:
Condensate enters the inlet opening (1) and collects in the pressurized container (2). The diaphragm valve is closed by the pressure of the pilot supply line (3) and the solenoid valve (4) which ensures a tight and leakproof seal of the main valve diaphragm (5).

Filled state:
When the container (2) has filled with condensate and the capacitive level sensor (6) signals at the maximum level. The solenoid valve is energized and the area above the valve diaphragm is vented. The valve diaphragm opens (7), forcing the condensate into the discharge pipe (8).

Recommended Upgrade For Non-Lubricated Air Systems : Any condensate drain point using a timed solenoid or pneumatically operated valve. Perfect for any type compressor, receiver, dryer, header, or lowpoint of an oil free compressed air system.

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TurboBlend™ Lubricants

TurboBlend™ Lubricants - An Affordable Alternative
Cameron's Compression Systems is a world leader in compressed air systems. Our decades of experience with compressor lubricants allows us to bring you the highest performing products to give your compressor the longest and most reliable service.


Trust TurboBlend™ to deliver the highest performance and consistency at an affordable price.

TurboBlend™ Synthetic 32

TurboBlend™ Synthetic 32 is a polyglycol/ester synthetic lubricant formulated to meet the demanding operating conditions like those found in the Ingersoll Rand Centac™ and other types of compressors. TurboBlend™ Synthetic 32 can be used in any screw or centrifugal compressor that requires an ISO 32 lubricant. Independent tests show that our lubricant meets or exceeds the Ingersoll Rand Centac™ lubrication specification. Years of testing and real world use confirms that TurboBlend™ Synthetic 32 is an exceptional pour-in replacement for Techtrol Gold™ and Sullube 32™.'Centac' and 'Techtrol Gold' are trademarks of Ingersoll Rand. 'Sullube 32' is a trademark of Sullair

TurboBlend™ Synthetic 32 Advantages:
Fully synthetic lubricant formulated from the highest quality Polyglycol base

  • Provides longer lubricant life due to a superior additive package
  • Excellent resistance to oxidation and varnishing
  • Provides outstanding heat transfer properties
  • Superior hydrolytic stability, effective for high humidity applications
  • Better suited for compressors than PAO synthetics
  • Very good seal compatibility
  • Reduces hydrocarbon emissions
  • Competitively priced compared with other synthetic lubricants
TurboBlend™ Synthetic 46
Why TurboBlend™ 46 is so important. Cameron is the only manufacturer of centrifugal compressors who uses high pressure, hydrostatic pinion bearings. The pressurized hydraulic oil creates a film between the shaft and inner bearing allowing for minimal friction and virtually zero wear. Oil blends designed for other compressors may break down at the bearing, and ultimately lead to costly damages. Don’t take that chance. Trust the oil formulated by the people who designed the machine. Choose TurboBlend™ 46.
TurboBlend™ 46 Advantages:
  • Promotes easier startups in extreme conditions
  • Exceptional oxidation resistance and thermal stability
  • Excellent control of varnish and deposits
  • Rapid water separation and good hydrolytic stability
  • Superior rust and corrosion protection
  • Rapid foam release
  • Less expensive than synthetic lubricants
TurboBlend™ 46 Simply Outperforms Other Lubricants.
Independent testing confirms that TurboBlend™ 46 lasts twice as long as regular oil based lubricants while extending gear life with less foaming. Formulated with additives to prevent rust and varnishing providing long term part protection. TurboBlend™ 46 will not attack seals and O-rings and pours freely down to -40 DegF.

For more information, please visit our website at:
www.c-a-m.com/cs

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